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Tool Design

Large Volume Supply
Accredited to ISO 9001:2015
WRAS Approved Products
Cost Effective UK Manufacturing

Tooling Design for your project

Industrial Rubber’s Technical Team along with our well established Partners are able to Design and Manufacture Tooling and other equipment required for the manufacture of the vast range of Rubber Components from less than 1 gram up to 40 Kilos.

We can Manufacture Tooling from Single Cavities for Prototypes or Low Volume Production through to fully hardened Multi-Cavity Tools for High Volume Production. We manufacture tools for:

  • Compression Moulding
  • Transfer Moulding
  • Injection Moulding both Thermoset Rubber and TPE
  • Corner Moulding and Jointing of Extrusions
  • Sponge Rubber

Industrial Rubber are able to work from samples (see Reverse Engineering section) 2D Drawings of full 3D CAD Data of the required component to design, and manufacture tooling best suited to the application be it large or small volumes.

Industrial Rubber can accept CAD Data in a variety of formats including:

  • DXF, DWG, STP,  IGS,   x_t

Our toolmakers are equipped with the latest CAD/CAM software.  They have CNC and 5 AXIS machine tools and all the necessary ancillary equipment you would expect to find in a modern tool room.  They also have CMM (coordinate measuring machines) for the inspection of the finished tools.

Tool Design

Reverse Engineering

Industrial Rubber can offer this service when the original Drawings or CAD Data have been lost or are no longer available but there is a sample part.

Working from a sample we can:

  • Identify the rubber used
  • Measure the hardness of the rubber
  • Measure the dimensions of the part using conventional and Non-Contact measuring methods such as CMM (coordinate measuring machine) and Shadowgraph.

If the part is more complex or requires a greater degree of accuracy we can 3D Laser Scan the part. This process can produce a highly accurate 3D model that can be used to manufacture a mould tool to be able to reproduce the part

Industrial Rubber has used Reverse Engineering to produce one off speciality parts for Classic Cars and Military Vehicles along with low volume Train Door seals for Rolling Stock refurbishments amongst others.

This technique has enabled Industrial Rubber to make large and small parts including Gaskets, Diaphragms, Bellows, Gaiters, Rubber to Metal Bondings, Window and Door Seals.

We have the expertise to guide and advise our customers on the various options available to achieve a cost effective solution for the manufacture of their part.

Transfer Moulding

Prototyping

Industrial Rubber is able to offer a first class Prototype facility.

Once the initial component design has been established Industrial Rubber can take the project to the next stage. Using our in house expertise and our established strategic partners working either from samples, 2D drawings or 3D CAD data we can offer:

  • 3D Printed models in hard plastic to illustrate shapes
  • 3D printing in the latest “rubber like” materials to give some idea of the feel of the part
  • 3D printing of a soft tool and casting the component in a flexible rubber material
  • Manufacture of a prototype tool to manufacture the part in the correct material producing a fully functional component. This can also be used for low volume production

Industrial Rubber often recommend making prototypes as they can help establish both materials and processes suitable for volume production giving a high degree of certainty that the final design will work before money and time are committed to expensive production tooling

Industrial Rubber working closely with a Customer at the early stage of rubber moulding development will reduce cost and improve component function derived from our thorough understanding of materials and their performance characteristics. We have the expertise to guide and advise our customers on the various options available to achieve a cost effective solution for the manufacture of their part.

Product Design

Quality + competitive pricing = value for money

Contact Industrial Rubber Ltd

Have you got a project? Get in touch with us today!